Download Miller Electric Maxstar 200 STR owner's manual online. Miller Maxstar 200 Owners Manual is a fun, mentally engaging game that will pit. THE MILLER WELDERS that REQUIRE a 230 volt feed have proven to be AND COOLANT PUMPMaxstar 200 DX: Complete Pkg w/Foot Control (Water Cooled) you would be amazed at the info included in an owners manual. The Miller Multimatic™ 200 welder is Miller's first truly portable multi-process welder. The Multimatic™ 200 is an industrial MIG welder, Stick welder and DC TIG welder all-in-one. The Multimatic 200 package with WP17 TIG Contractor Kit includes all the equipment you'll need for MIG, DC TIG and Stick welding. Mar 30, 2019 Re: Millermatic 200 wire feed is intermitent. Yes, the top relay is CR1 and may have bad contacts from arcing. As I stated in a previous post, the original was an open style and this one is an enclosed 'ice cube' version so we can presume. May 09, 2012 I'd buy a Millermatic 200 in a heartbeat. I run a millermatic 35, which is an earlier version that's rated at 150 amps and runs off of 220v. My 35 is a little bit of a step down from the later 200, but its probably closer to the later 200 than a 100. A millermatic 200 will be fine for sheet metal, and has the added bonus of being useful for a.
View and Download Miller Electric Millermatic 212 instruction manual online. User Guides and Service Manuals. Manuals Miller Electric Millermatic 212 Miller Electric Millermatic 212 User Manual. Size: 557.06 Kb. Download ® Issued August 2007. Index No. View and Download Miller Millermatic 200 SKP-35 owner's manual online. Millermatic 200 SKP-35 Welding System pdf manual download.
® | Issued August 2007 • Index No. DC/12.46 | |||||||
MIG Arc Welding | ||||||||
Millermatic 212 | ||||||||
Power Source | ||||||||
Industrial Applications | Processes | Rated Output 160 A at 24.5 VDC, 60% Duty Cycle | ||||||
Quick | Light Fabrication | MIG (GMAW) | Max. Open-Circuit Voltage 34.5 VDC | |||||
Garages/Body Shops | Flux Cored (FCAW) | Amperage Range | 30 – 210 A | |||||
Specs | Farm/Ranch | Input Power | ||||||
Vocational/Technical Schools | Wire Feed Speed | 50 – 700 IPM (1.3 – 17.8 m/min) | ||||||
200(208)/230 V | ||||||||
Weight 190 lb (86 kg) | ||||||||
® | Comes Complete With: | |||||||
The Power of Blue. | ||||||||
7 ft (2.1 m) power cord and plug | ||||||||
NEW! 15 ft (4.6 m), 250 amp M-25 | ||||||||
Seven taps provide wider welding range | MIG gun for .030/.035 in wire | |||||||
10 ft (3 m) work cable and clamp | ||||||||
of 30 – 210 amps with improved high and | ||||||||
Argon mix regulator/flow gauge | ||||||||
low ends to weld materials from 22 gauge | ||||||||
and hose | ||||||||
up to 3/8 in (9.5 mm) thick in a single pass. | ||||||||
Extra contact tips | ||||||||
NEW! Angled, dual-gear driven, cast | NEW! Factory-installed running gear | |||||||
with EZ-Change™Low Cylinder Rack | ||||||||
aluminum drive system features | .030/.035 in reversible drive rolls | |||||||
no-tool, quick-change reversible drive | ||||||||
NEW! Set-up and operation | ||||||||
rolls and an easy-to-set, scaled tension | ||||||||
interactive CD | ||||||||
knob. See page 3 for more information. | ||||||||
NEW! Patent-pending EZ-Change™Low | ||||||||
Cylinder Rack allows operators to easily | ||||||||
roll cylinders on and off of rack — no | ||||||||
need to lift cylinders. See page 3 for | ||||||||
more information. | ||||||||
NEW! EZ-Access™Consumable | |
Compartment and Parameter Chart — | |
set weld parameters right the first time with | |
convenient new flip-down compartment | |
that provides fast access to parameter | |
chart and consumables. See page 3 for | |
Add the Spoolmate™ 3035 spool gun | more information. |
for aluminum welding. Easy to install | |
with direct hook up. And with Miller’s | NEW! Larger |
exclusive Gun-On-Demand,™simply pull | work area — |
the trigger for either gun and you’re ready | now with longer |
to weld. No time wasted toggling switches! | 15-ft M-25 gun. |
NEW! Thermal overload protection shuts | Less weld cleanup with Active Arc |
down unit and activates over temperature | |
light if airflow is blocked or duty cycle is | Stabilizer™ — patented Miller design |
exceeded. Automatically resets when fault | provides excellent starts proven superior |
is corrected and unit cools. | to the competition. |
Welder is warranted for 3 years, parts and labor. | |
Original main power rectified parts are warranted for 5 years. | |
Gun warranted for 90 days, parts and labor. |
Miller Electric Mfg. Co. | International Headquarters | Web Site | |
An Illinois Tool Works Company | Phone: 920-735-4505 | www.MillerWelds.com | |
1635 West Spencer Street | USA FAX: 920-735-4134 | ||
Appleton, WI 54914 USA | Canadian FAX: 920-735-4169 | ||
International FAX: 920-735-4125 | |||
Specifications (Subject to change without notice.)
Max. | Max. | ||||||||||
Amperage | Open-Circuit | Amps Input at Rated Output, 60 Hz | Wire Type and | Wire Feed | Spool | Net | |||||
Rated Output | Range | Voltage | 200(208) V | 230 V | KVA | KW | Diameter | Speed | Size | Dimensions | Weight |
160 A, 24.5 VDC | 30 –210 A | 34.5 | 31.2 | 27.1 | 6.36 | 5.45 | Solid/Stainless Steel: | 50 –700 IPM | 12 in | H: 30 in | 190 lb |
at 60% Duty Cycle | 2.1* | 1.8* | 0.51* | 0.26* | .023 – .035 in | (1.3 –17.8 | (305 mm) | (762 mm) | (86 kg) | ||
210 A, 23 VDC | (0.6 – 0.9 mm) | m/min) | W: 19 in | ||||||||
at 30% Duty Cycle | Flux Cored: | (483 mm) | |||||||||
.030 – .045 in | D: 40 in | ||||||||||
(0.8 – 1.2 mm) | (1016 mm) | ||||||||||
*While idling.
Note: Operating Temperature Range: -4˚ to +104˚ F (-20 to +40˚ C) Storage Temperature Range: -22˚ to +122˚ F (-30 to +50˚ C)
Control Panel
50 | |
40 | 60 |
30 | 70 |
20 | 80 |
10 | 90 |
100 |
4 | 3 | 1. | Wire Feed Speed Control |
2. | Overtemp Light | ||
5 | |||
3. | Voltage Control | ||
6 |
DUTY CYCLE CHART | VOLT/AMP CURVES |
210 | RATED OUTPUT | ||||||||||||||
40 | |||||||||||||||
30 | |||||||||||||||
160 | VOLTSDC | ||||||||||||||
20 | |||||||||||||||
10 | |||||||||||||||
100 | 0 | ||||||||||||||
30 | 40 | 50 | 60 | 70 | 80 | 90 | 100 | 0 | 50 | 100 | 150 | 200 | 250 | 300 | 350 |
% DUTY CYCLE | DC AMPERES | ||||||||||||||
Standard Fully Loaded Features
EZ-Change™Low Cylinder Rack
NEW! Patent-pending design — operators no longer need to lift cylinders. Cylinders now easily roll on and off our EZ-Change™Low Cylinder Rack.
Angled Wire Drive
Angled industrial aluminum dual-gear drive system significantly improves wirefeeding and runs large spools of wire.
Allows quick change of drive rolls without tools.
Drive roll storage — no more lost drive rolls, extra drive rolls are conveniently stored next to drive motor.
Operators no longer bump into and bend
MIG gun and gun liner.
Dual Front Handles
Exclusive split handle with rubber grips designed to move machine easily and allow work lead and MIG gun to be stored independently.
Handles provide protection for front panel and MIG gun during transportation.
EZ-Access™Consumable
Compartment and Parameter Chart
Convenient flip-down compartment holds parameter chart and storage for consumables.
3
Optional Fully Loaded Features
Elevated Gun and Cable Rack
#300 335
No more running over spool gun cables or cables dragging on the floor.
Tangle-free, independent way to store spool gun cables, keeping them off of the floor.
Elevated Gun and Cable Rack can be used with either a single or dual cylinder rack. (Elevated Gun and Cable Rack is included with the Dual EZ-Change™Low Cylinder Rack.)
Dual EZ-Change™Low Cylinder Rack with Elevated Gun and Cable Rack
#300 337
Dual cylinder rack allows for easy storage for two cylinders.
EZ-Change™Low Cylinder rack eliminates the need to lift cylinders on and off cylinder rack.
No more running over spool gun cables or cables dragging on the floor.
Tangle-free, independent way to store spool gun cables, keeping them off of the floor.
Genuine Miller Accessories
M-25 Replacement Gun #169 594 10 ft (3 m) #169 596 12 ft (3.7 m)
#169 598 15 ft (4.6 m) standard Gun shipped to run .030 –.035 in (0.8 – 0.9 mm) wire.
Spoolmate™ 3035 Spool Gun #195 016
Spool gun for aluminum and other wires. 4 in spools; .023 –.035 in (0.6 – 0.9 mm) aluminum, steel and stainless steel. Rated at 150 amps, 60% duty cycle with 20 ft (6 m) cable assembly.
Spoolmate™ 3035 25 ft Extension Cable Kit #194 996
Extends Spoolmate 3035 an additional 25 ft (7.6 m) from power source.
Heavy-Duty Barrel for Spoolmate 3035 #195 375
Use for demanding applications, rated at 200 A, 60% duty cycle.
Adapter Cable #195 287
Allows Spoolmatic® 15A or 30A to be used with Millermatic 212.
Note: WFS is controlled at the machine, not the gun.
Dual EZ-Change™Low Cylinder Rack with
Elevated Gun and Cable Rack #300 337
Dual cylinder rack allows operators to easily roll cylinders on and off the rack with no lifting. Gun and cable rack keeps cables off the floor and tangle free.
Elevated Gun and Cable Rack #300 335
For use with single cylinder rack. (Included with Dual EZ-Change Low Cylinder Rack.)
Protective Cover with Helmet Bag #195 142
Features side pocket, helmet bag and Flame graphic on side panel.
Argon/Mixed Gas Regulator and Gas Hose #195 050
(Order from Miller Service Parts.)
CO2 Regulator/Flow Gauge #212 492
Required if using 100% CO2 gas.
(Order from Miller Service Parts.)
5
Consumables (Order from Miller Service Parts.)
For M-25 Gun
Contact Tips
#087 299 .023/.025 in (0.6 mm) #000 067 .030 in (0.8 mm) #000 068 .035 in (0.9 mm) #000 069 .045 in (1.1 mm)
#187 117 .035 in (0.9 mm) heavy-duty tip #187 118 .045 in (1.2 mm) heavy-duty tip
Tapered Contact Tips
#176 797 .030 in (0.8 mm) #176 793 .035 in (0.9 mm) #176 794 .045 in (1.2 mm)
Contact Tip Adapter #169 728
Replacement Liners #194 010 .023/.025 in
#194 011 .030 –.035 in (standard) #194 012 .035 –.045 in
Nozzles
Note: Flush or stickout nozzles should be used for the short-circuit process.
#200 258 Standard
1/2 in (13 mm) diameter orifice. Nozzle flush with contact tip.
6
#169 726
5/8 in (16 mm) diameter orifice. Nozzle flush with contact tip.
#169 727
5/8 in (16 mm) diameter orifice. Contact tip sticks out of nozzle 1/8 in (3.2 mm).
#169 724
1/2 in (13 mm) diameter orifice. Contact tip recessed 1/8 in (3.2 mm) into nozzle.
#169 725
5/8 in (16 mm) diameter orifice. Contact tip recessed 1/8 in (3.2 mm) into nozzle.
Spot Nozzles
#176 238 Flat
#176 240 Inside corner
#176 242 Outside corner
Tapered Nozzles
Note: Tapered tips are recommended when using a tapered nozzle.
#176 243 3/8 in (9.5 mm) diameter orifice
#178 386 11/32 in (8.7 mm) diameter orifice
Gun Convenience Kit #193 975
Contains:
5 – .035 in (0.9 mm) contact tips (#000 068) 5 – .045 in (1.2 mm) contact tips (#000 069) 2 – Tip adapters (#169 728)
1 – Nozzle adapter (#169 729)
3 – O-rings (#170 468)
2 – Shock washers (#169 730)
1 – 5/8 in (16 mm) diameter orifice nozzle (#169 726)
Drive Rolls
Note: Drive roll kits include two drive rolls and an inlet guide.
V-Grooved Drive Roll Kits (solid wire)
#204 579 .030 & .035 in (0.8 & 0.9 mm) Combination (Reversible)
#087 131 .023/.025 in (0.6 mm) #079 594 .030 in (0.8 mm) #079 595 .035 in (0.9 mm)
V-Knurled Drive Roll Kits
(Flux Cored or difficult-to-feed wire) #079 606 .035 in (0.9 mm)
For Spoolmate™ 3035 Gun
Contact Tips (5 per package)
#199 730 For .023/.025 in (0.6 mm) wire. #186 419 For .030 in (0.8 mm) wire. #186 406 For .035 in (0.9 mm) wire.
Nozzle #186 405
Millermatic 200 Manual
Drive Roll (1)
#199 731 For .023 in (0.6 mm) wire. #186 413 For .030/.035 in (0.8/0.9 mm) wire.
Push Roll (1)
#199 732 For .023 in (0.6 mm) wire. #186 414 For .030/.035 in (0.8/0.9 mm) wire.
Notes
Ordering Information
Stock No. | Description | Qty. | Price |
Millermatic® 212 | #907 324 | 200(208)/230 V, 60 Hz |
V-Groove Drive Roll Kits (solid wire) | #087 131 | .023/.025 (0.6 mm) |
#079 594 | .030 (0.8 mm) | |
#079 595 | .035 (0.9 mm) | |
#079 596 | .045 (1.2 mm) | |
V-Knurled Drive Roll Kits (flux cored) | #079 606 | .035 (0.9 mm) |
#079 607 | .045 (1.2 mm) | |
Contact Tips (10 per package) | #087 299 | .023/.025 (0.6 mm) |
#000 067 | .030 (0.8 mm) | |
#000 068 | .035 (0.9 mm) Standard 62.1 User's Manual is a crucial supplement for professionals concerned with ventilation and indoor air quality. Use it alongside your copy of ANSI/ASHRAE Standard 62.1-2016. ASHRAE Standards and User's Manuals: A 1-2 Punch ASHRAE seeks to improve. Ashrae 62.1 pdf. Standard 62.1 User’s Manual is a crucial supplement for professionals concerned with ventilation and indoor air quality. Use it alongside your copy of ANSI/ASHRAE Standard 62.1-2016. In addition to offering immediate access to the content, the PDF download of this standard presents selected graphics in color for enhanced readability. | |
#000 069 | .045 (1.2 mm) | |
Nozzles | #169 724 | 1/2 in (13 mm) diameter, 1/8 in (3.2 mm) recessed |
#169 725 | 5/8 in (16 mm) diameter, 1/8 in (3.2 mm) recessed | |
#200 258 | 1/2 in (13 mm) diameter, flush. Included with standard configuration | |
#169 726 | 5/8 in (16 mm) diameter, flush | |
#169 727 | 5/8 in (16 mm) diameter, 1/8 in (3.2 mm) exposed |
Aluminum Configuration
Millermatic 200 Specs
Millermatic® 212 Spool Gun Package | #951 068 | 200(208)/230 V, 60 Hz with Spoolmate™ 3035, dual cylinder rack, |
(Also includes standard M-25 MIG gun) | elevated gun and cable rack, regulator and hose | |
Spool Gun Drive Roll | #199 731 | .023 (0.6 mm) |
#186 413 | .030/.035 (0.8/0.9 mm) | |
Spool Gun Push Roll | #199 732 | .023 (0.6 mm) |
#186 414 | .030/.035 (0.8/0.9 mm) | |
Spool Gun Contact Tips (5 per package) | #199 730 | .023/.025 (0.6 mm) |
#186 419 | .030 (0.8 mm) | |
#186 406 | .035 (0.9 mm) | |
Spool Gun Nozzle | #186 405 |
For M-25 gun consumables and Millermatic 212 drive rolls see steel configuration chart above.
Accessories
Gun Convenience Kit for Steel | #193 975 | (Order from Miller Service Parts.) | |
M-25 Gun | #169 594 | 10 ft (3 m), .023 –.035 in (0.6 – 0.9 mm) | |
#169 596 | 12 ft (3.7 m), .023 –.035 in (0.6 – 0.9 mm) | ||
#169 598 | 15 ft (4.6 m), .023 –.035 in (0.6 – 0.9 mm) | ||
Spoolmate™ 3035 Spool Gun | #195 016 | Spool gun for aluminum | |
Spoolmate™ 3035 25 ft Extension Cable Kit | #194 996 | ||
Heavy-Duty Barrel for Spoolmate™ 3035 | #195 375 | 200 A, 60% Duty Cycle | |
Adapter Cable | #195 287 | Allows Spoolmatic® 15A or 30A to be used with Millermatic 212 | |
Dual EZ-Change™Low Cylinder Rack with | #300 337 | ||
Elevated Gun and Cable Rack | |||
Elevated Gun and Cable Rack | #300 335 | For use with single cylinder rack. | |
(Included with Dual EZ-Change Low Cylinder Rack.) | |||
Protective Cover with Helmet Bag | #195 142 | Features side pocket, helmet bag and Flame graphic | |
Argon/Mixed Gas Regulator and Gas Hose | #195 050 | (Order from Miller Service Parts.) | |
CO2 Regulator/Flow Gauge | #212 492 | Required if using 100% CO2 gas. (Order from Miller Service Parts.) | |
Date: | Total Quoted Price: | ||
Millermatic 200 Specifications
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